JV Fluoro Industries

         
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## **PTFE Coated High Carbon Steel Balls Description**
**Overview:**PTFE (Polytetrafluoroethylene) coated **high carbon steel balls** combine the **high hardness and strength of carbon steel** with the **low-friction, chemical resistance, and non-stick qualities of PTFE**. This unique combination makes them suitable for demanding applications where wear resistance and smooth operation are critical.
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### **Key Features & Properties**
* **Core Material – High Carbon Steel:**
  * Excellent hardness and strength.  * Superior wear resistance compared to stainless steels.  * Cost-effective and widely used in load-bearing applications.
* **PTFE Coating:**
  * Chemically inert, highly resistant to acids, alkalis, and solvents.  * Extremely low coefficient of friction → self-lubricating.  * Prevents corrosion and surface rusting of carbon steel core.  * Operating temperature range: **–200°C to +260°C**.
* **Combined Advantages:**
  * Strength & load-bearing of high carbon steel.  * Smooth, non-stick, and corrosion-protected surface from PTFE.  * Reduced friction, noise, and vibration during operation.
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### **Applications**
* Bearings, bushings, and rolling mechanisms.* Valve balls in chemical and water treatment plants.* Food and pharmaceutical machinery (FDA-grade PTFE options).* Sliding components in automotive and aerospace industries.* Precision instruments requiring low-friction movement.
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### **Available Sizes & Grades**
* **Diameter Range:** 1 mm to 100 mm (custom sizes available).* **Grades:** G10 to G500 (depending on precision/tolerance).* **Finish:** Hardened steel core with uniform PTFE coating.

 

 
## **Chrome Steel Balls Description**
**Overview:**Chrome steel balls are **high-precision spherical components** manufactured from **AISI 52100 bearing steel**, known for their **exceptional hardness, strength, and wear resistance**. These balls are the **most widely used material in ball bearings** and are preferred in applications where **high load capacity and long service life** are required.
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### **Key Features & Properties**
* **Material:** AISI 52100 / 100Cr6 (High Carbon Chrome Alloy Steel).* **Hardness:** Up to **60–66 HRC** after heat treatment.* **Strength:** Very high load-bearing capacity.* **Wear Resistance:** Outstanding durability under high stress and repeated rolling contact.* **Corrosion Resistance:** Limited; requires oil/grease lubrication or protective coating to avoid rusting.* **Finish:** Mirror-polished for precision and reduced friction.* **Magnetic:** Fully magnetic.
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### **Applications**
* **Bearings:** Ball bearings, roller bearings, and automotive bearings.* **Automotive Industry:** Steering systems, gearboxes, and transmission components.* **Industrial Equipment:** Pumps, motors, and heavy-duty machinery.* **Aerospace & Defense:** Precision instruments and load-bearing mechanisms.* **Grinding Media:** In milling and powder processing.* **General Engineering:** Valves, casters, locking systems, and mechanical assemblies.
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### **Sizes & Standards**
* **Diameter Range:** 0.5 mm to 200 mm.* **Grades:** From **G3 (ultra-precision)** to **G500 (commercial use)**.* **Standards:** Manufactured to **AISI, ASTM, DIN, ISO** specifications.* **Surface Treatment:** Can be supplied **oil-coated, chrome-plated, or passivated** for added protection.
 

 
## **Low Carbon Steel Balls Description**
**Overview:**Low carbon steel balls are **precision-engineered spherical components** made from **soft steel with low carbon content (typically <0.25%)**. They are economical, ductile, and easy to machine, making them suitable for **general-purpose applications** where **high hardness and extreme wear resistance are not required**.
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### **Key Features & Properties**
* **Material:** Low Carbon Steel (AISI 1010 / 1015 / 1020 or equivalent).* **Hardness:** Relatively soft compared to high-carbon or alloy steel balls (can be case-hardened if required).* **Ductility:** Good machinability and formability.* **Corrosion Resistance:** Poor without surface protection (can be zinc-plated, chrome-plated, or nickel-coated).* **Magnetic:** Fully magnetic due to ferritic structure.* **Finish:** Available in polished or unpolished condition.
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### **Applications**
* **Bearings (low-load applications):** Rollers, conveyors, and furniture casters.* **Automotive:** Steering columns, linkages, and control mechanisms.* **Locks & Hardware:** Used in locking systems and latches.* **Toys & Consumer Products:** Economical choice for low-stress uses.* **Grinding & Mixing Media:** In some cases where cost-efficiency is a priority.* **General Industry:** Prototypes, counterweights, and mechanical parts.
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### **Sizes & Standards**
* **Diameter Range:** 2 mm to 150 mm (custom sizes available).* **Grades:** Typically G40 to G500 (lower precision than stainless or high-carbon steels).* **Surface Treatments:** Can be supplied with protective coatings (zinc, nickel, chrome) to improve corrosion resistance.
 
 

 
## **Mild Steel Balls Description**
**Overview:**Mild steel balls are **solid spherical components** made from **low-carbon mild steel (typically AISI 1010–1020)**. They are known for being **economical, ductile, and versatile**, making them suitable for a wide range of **general-purpose applications** where **extreme hardness, wear resistance, or high corrosion resistance is not required**.
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### **Key Features & Properties**
* **Material:** Mild Steel (low carbon content, \~0.05%–0.25%).* **Strength:** Good toughness and durability for low- to medium-load applications.* **Hardness:** Relatively soft compared to high-carbon or alloy steels (can be case-hardened if needed).* **Machinability:** Easy to machine, weld, and fabricate.* **Corrosion Resistance:** Poor in untreated form (can be zinc-plated, chrome-plated, or nickel-coated for protection).* **Magnetic:** Fully magnetic due to ferritic structure.* **Finish:** Available in bright-polished or unpolished surface.
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### **Applications**
* **Automotive & Machinery:** Linkages, steering systems, and low-stress moving parts.* **Hardware & Locks:** Used in locking systems, handles, and mechanisms.* **Furniture & Casters:** Wheels, rollers, and movement systems.* **Consumer Products & Toys:** Economical option for non-critical uses.* **Grinding & Mixing Media:** Cost-effective choice in some industrial processes.* **General Engineering:** Counterweights, prototypes, and fittings.
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### **Sizes & Standards**
* **Diameter Range:** 2 mm to 150 mm (custom sizes available).* **Grades:** Commercial precision levels (G40–G500).* **Surface Treatment:** Can be supplied **plated (zinc, nickel, chrome)** or **oil-coated** for corrosion protection.
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